{"id":2383,"date":"2022-07-14T05:59:54","date_gmt":"2022-07-14T05:59:54","guid":{"rendered":"https:\/\/www.zyxonecommerce.com\/blog\/?p=2383"},"modified":"2022-07-14T07:19:00","modified_gmt":"2022-07-14T07:19:00","slug":"problems-glass-packaging","status":"publish","type":"post","link":"https:\/\/www.zyxonecommerce.com\/blog\/problems-glass-packaging\/","title":{"rendered":"Quick Solutions to 9 Common Problems of Glass Packaging"},"content":{"rendered":"

Glass packaging<\/span> is by far the best packaging option for the environment, however, there are some problems that arise during the production and transit processes. Don\u2019t worry, we\u2019ve got it all covered for you.<\/span><\/p>\n

In this article, we\u2019ll provide some quick fixes to common problems faced while using <\/span>glass bottles and glass jars.\u00a0<\/span>This will help you train the production team and troubleshoot basic problems easily.<\/span><\/p>\n

Here are some of the most common problems related to glass packaging along with practical solutions:<\/span><\/p>\n

<\/span>Problem 1:<\/b> General Breakages in Filling Line and Packing of Glass Bottles<\/span><\/h2>\n

\"Glass<\/a><\/p>\n

Solution:<\/b> All glass packaging material must be pre-inspected before cleaning. If washing is carried out manually, inspection must be performed prior to filling.<\/span><\/p>\n

There are quite a few customers who unknowingly package their products in cracked glass bottles. These bottles break during or after capping.<\/span><\/p>\n

Hence, if a customer conducts a pre-inspection, it will save you precious products and increase efficiency.<\/span><\/p>\n

<\/span>Problem 2: <\/b>Delayed Breakage in Glass Packaging Material<\/a><\/span><\/h2>\n

Solution:<\/b> Check for a thermal shock during charging. Sudden deviations of more than 42 degrees up or down can lead to the formation of microcracks in the <\/span>glass bottles<\/span><\/a> and consequently breakage.<\/span><\/p>\n

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<\/span>Problem 3:<\/b> Breakage in Glass Packaging<\/a> Material during\u00a0 Autoclave after Filling<\/span><\/h2>\n

Solution:<\/b> Please ensure that after filling the product, 10 percent of the glass bottles should be empty to sustain the pressure created inside the bottle. For example, if you are filling 200 ml of liquid, the average BFC should be 220 ml.\u00a0<\/span><\/p>\n

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<\/span>Problem 4: <\/b>Breakage in Hot Filled Product<\/span><\/h2>\n

Solution:<\/b> Customers pack jam or ketchup at a temperature of 80-95 degrees Celsius. If the bottle is not preheated with warm water or steam, the bottle will be damaged by thermal shock. The glass bottles should be washed with water at 50 degrees.<\/span><\/p>\n

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<\/span>Problem 5: <\/b>Lug Cap Sealing Issues<\/span><\/h2>\n

\"Lug<\/p>\n

Solution:<\/b> Customers sometimes complain about leakages in lug caps<\/a>. We are enumerating the possible solutions below:\u00a0<\/span>Be sure to turn the lug cap<\/a> counterclockwise to properly fit the lug to the bottle neck, then turn the cap clockwise to close the cap.<\/span><\/p>\n

When packing more than 500 bottles per day, it is recommended to purchase an air capper because there is a leak problem when packing manually.<\/span><\/p>\n

It can be softened by heating the inner plastisol of the cap. When the plastisol softens, it fits snugly into the neck of the vial. Cold-filled products are usually packaged in soft liner closures, which can be requested from the closure supplier<\/a>.<\/span><\/p>\n

<\/span>Problem 6:<\/b> Making Lug Cap Finish Tamper Proof for Glass Packaging Material<\/span><\/h2>\n

Solution:<\/b> To make the lug cap tamper proof or tamper evident, you can use a paper seal or a neck sleeve, which can be sealed by a hot air gun.\u00a0<\/span><\/p>\n

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<\/span>Problem 7: <\/b>How to Make Quality Parameters for Glass Packaging Material?<\/span><\/h2>\n

\"Glass<\/a><\/p>\n

Solution:<\/b> You should ask your glass bottle supplier<\/a> for AQL. It is important to maintain a common AQL between filler and bottle suppliers<\/a> to ensure only consistent quality deliveries.<\/span><\/p>\n

<\/span>Problem 8: <\/b>High Breakages during Filling Leading to Product Loss\u00a0<\/span><\/span><\/h2>\n

Solution:<\/b> Addressing this issue requires training staff, especially in handling glass during unpacking and unloading. Maximum manual handling of vials occurs during washing\/unpacking and unloading. It is important to supervise these activities and to properly train the staff involved in these activities.<\/span><\/p>\n

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<\/span>Problem 9: <\/b>How to Minimize Risk in the Event of Glass Bottle Breakages?\u00a0<\/span><\/span><\/h2>\n

Solution:<\/b> Given below is a general Standard Operating Procedure (SOP) for glass bottle breakage:<\/span><\/p>\n

<\/span>Risk Assessment<\/b><\/span><\/h3>\n

<\/span>\"Glass\u00a0<\/b><\/span><\/h3>\n

This process involves two areas where broken glass poses a risk to users. This applies if the sealed bottle contains glass or if the packaging contains a broken bottle.<\/span><\/p>\n

<\/span>Risk Reduction<\/b><\/span><\/h3>\n